vevor hydraulic pump troubleshooting

Check tight wire connection for full power efficacy. hydraulic pump air 2510a foot power vevor repair psi quick reservoir gal powered pressure release rigging actuated machinery heavy otc 0000007086 00000 n endstream endobj 57 0 obj 214 endobj 20 0 obj << /CropBox [ 0 0 595.22 842 ] /Parent 15 0 R /StructParents 0 /Contents [ 30 0 R 34 0 R 36 0 R 40 0 R 42 0 R 44 0 R 46 0 R 54 0 R ] /Rotate 0 /MediaBox [ 0 0 595.22 842 ] /Resources << /XObject << /Im0 55 0 R >> /ColorSpace << /CS0 27 0 R /CS1 26 0 R >> /Font << /TT0 28 0 R /TT1 23 0 R /TT2 21 0 R /TT3 39 0 R /C2_0 33 0 R >> /ProcSet [ /PDF /Text /ImageC /ImageI ] /ExtGState << /GS0 50 0 R >> >> /Type /Page >> endobj 21 0 obj << /Subtype /TrueType /FontDescriptor 22 0 R /LastChar 122 /Widths [ 278 0 0 0 0 0 0 0 0 0 0 0 278 0 278 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 278 0 0 0 0 0 0 0 0 0 0 611 722 667 0 0 0 0 0 0 0 0 0 0 556 556 500 556 556 278 556 556 222 0 500 222 833 556 556 556 556 333 500 278 556 500 722 0 500 500 ] /BaseFont /Arial-ItalicMT /FirstChar 32 /Encoding /WinAnsiEncoding /Type /Font >> endobj 22 0 obj << /StemV 85.86301 /FontName /Arial-ItalicMT /FontStretch /Normal /FontWeight 400 /Flags 96 /Descent -211 /FontBBox [ -517 -325 1082 998 ] /Ascent 905 /FontFamily (Arial) /CapHeight 718 /XHeight 515 /Type /FontDescriptor /ItalicAngle -15 >> endobj 23 0 obj << /Subtype /TrueType /FontDescriptor 24 0 R /LastChar 150 /Widths [ 278 0 0 0 0 0 667 0 0 0 0 0 278 333 278 278 556 556 556 0 0 0 0 556 0 556 278 0 0 0 0 0 0 667 667 722 722 667 611 778 722 278 0 667 556 833 722 778 667 0 722 667 611 722 667 944 667 0 0 0 0 0 0 0 0 556 556 500 556 556 278 556 556 222 222 500 222 833 556 556 556 556 333 500 278 556 500 722 500 500 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 333 333 0 556 ] /BaseFont /ArialMT /FirstChar 32 /Encoding /WinAnsiEncoding /Type /Font >> endobj 24 0 obj << /StemV 88 /FontName /ArialMT /FontStretch /Normal /FontWeight 400 /Flags 32 /Descent -211 /FontBBox [ -665 -325 2000 1006 ] /Ascent 905 /FontFamily (Arial) /CapHeight 718 /XHeight 515 /Type /FontDescriptor /ItalicAngle 0 >> endobj 25 0 obj << /StemV 138 /FontName /Arial-BoldMT /FontStretch /Normal /FontWeight 700 /Flags 32 /Descent -211 /FontBBox [ -628 -376 2000 1010 ] /Ascent 905 /FontFamily (Arial) /CapHeight 718 /XHeight 515 /Type /FontDescriptor /ItalicAngle 0 >> endobj 26 0 obj [ /Indexed 27 0 R 255 49 0 R ] endobj 27 0 obj [ /ICCBased 51 0 R ] endobj 28 0 obj << /Subtype /TrueType /FontDescriptor 25 0 R /LastChar 121 /Widths [ 278 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 333 0 0 0 0 0 0 0 722 722 722 0 0 0 0 278 0 0 611 0 0 0 667 0 722 667 611 0 667 0 0 0 0 0 0 0 0 0 0 556 611 556 611 556 333 611 611 278 0 556 278 889 611 611 611 611 389 556 333 611 556 778 0 556 ] /BaseFont /Arial-BoldMT /FirstChar 32 /Encoding /WinAnsiEncoding /Type /Font >> endobj 29 0 obj 624 endobj 30 0 obj << /Filter /FlateDecode /Length 29 0 R >> stream Do not exceed the rated limits of the power unit or use the power unit for applications beyond its design capacity. There are a number of issues that could cause this condition. If required, overhaul or replace motor. Vrifier la connexion du fil tanche une totale efficacit. Garder suffisamment dhuile dans le rservoir. When you press the up button of the Button remote or Wireless remote, the motor will turn on and the gear pump will get on work. But be careful, not lose too much, or the needle valve will leak and cause much noise and danger, the Cylinder will also coming down unstable. 3.Normally suggestion the oil with ISO viscosity grades 32 and 46 (at 20-30). Read the operation instruction before installing valve. Check to ensure the pump to motor coupling is undamaged. 0000001742 00000 n 2.Target will not take responsibility for wrong installation and wrong application. It Have to be closed for power up.If Solenoid Valves without manual override then clean this solenoid valve in manifold block part. La batterie doit tre pleinement charge en tout temps. Turn to the access state, then with the gravity weight pressure, the oil will return to the T port (back to oil tank) through solenoid valve and needle valve (throttle). To help, weve put together a list of things you should check before you tear into your pump. The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the hydraulic hoses. 0000007355 00000 n Check that the relief valve is adjusted properly for the pump specifications and the application. Quand lunit de puissance ne dcent pas: Suggestions: Vrifier le bouchon de dcente sur la valve du solnode, ouvrir dans le sens de lhorloge. 5.Do not touch the motor and hydraulic parts directly. Seized bearings, or pump shafts and other internal damage may prevent the pump from operating all together. 0000010193 00000 n When press the down button of the button remote or wireless remote, the motor will be shuttle down, and the solenoid valve will work. To avoid personal injury or equipment damage, all power unit repair, maintenance and service must only be performed by authorized and properly trained personnel. Check to ensure that your pump drive motor is turning over and is developing the required speed and torque. A sheared pump coupling is an obvious cause of failure, however the location of some pumps within hydraulic systems makes this difficult to check so it may go overlooked. The best practice is to eliminate the most obvious causes so that you dont end up replacing a perfectly good pump only to find that the issue was something trivial. What applications do your hydraulic power units have? Ask and get your hydraulic power units price now! Keep sufficient oil in oil tank in if not use for long time, please start device once per week. So that you can keep your system up and running and avoid unplanned downtime. Clogged or dirty fluid filters. 0000005515 00000 n The motor can work but the system cant supply oil: Suggestion: 5. Wear gloves to protect your hand and wear goggles to protect your eyes. Clogged inlet lines or hoses. 2.The relief valve was set to a certain pressure (160 bar, 180 bar, 210 bar 3200 PSI relief valve, etc. 0000020734 00000 n 0000002206 00000 n 0000007065 00000 n 0000017296 00000 n Solenoid valve was blocked, please clean the solenoid valve and clean the oil. Use torque wrench to tighten valve cartridge. Change the oil after first 100 working hours. Viscosity of the oil is too high, please use suitable viscosity oil. Grease or motor oil could cause valve failure when the hydraulic fluid mixes with foreign substance and gum up valves. trailer << /Size 58 /Info 16 0 R /Root 19 0 R /Prev 63773 /ID[<04dd08ec919e8486d138a659be2dc8e1>] >> startxref 0 %%EOF 19 0 obj << /MarkInfo << /LetterspaceFlags 0 /Marked true >> /Metadata 17 0 R /PieceInfo << /MarkedPDF << /LastModified (D:20071011112147)>> >> /Pages 15 0 R /PageLayout /OneColumn /StructTreeRoot null /Type /Catalog /LastModified (D:20071011112147) /PageLabels 13 0 R >> endobj 56 0 obj << /S 137 /L 241 /Filter /FlateDecode /Length 57 0 R >> stream Our hydraulic products have a wide range applications, they include Scissor lift,tipping trailer, electric straddle stacker, hydraulic power unit and custom Bespoke hydraulic Systems. hbspt.cta._relativeUrls=true;hbspt.cta.load(4204170, '150090bb-e9e5-4367-9983-572c43938f83', {"useNewLoader":"true","region":"na1"}); It sounds obvious, but directional controls are often changed inadvertently without the knowledge of maintenance personnel. 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If the temperature is too hot, you can choose the higher grades like 68. Distortion could cause valve to not properly open and/or close, which could simulate contamination issues. Le cylindre va descendre. Designing& Manufacturing Hydraulic Power Units. The reservoir for the unit must be large enough to handle all of the oil contained in the machinery (for example a CC roll) if there is a situation that requires the machinery be completely drained. HtS_k0GGetP(j+-y~I)eu?w|?l!Yn3hp W]r_'z,XP7@;QB}wP;7 Ea]7%+llm[/}T@ O`fY'yg{/LG,$ni\n_7gG{xHPb"Ch`gE7\)aHwJ[pg(EXe[eoj&lQ -arzw4V60QIMrxG"1 18 0 obj << /Linearized 1 /O 20 /H [ 1436 327 ] /L 64261 /E 40547 /N 5 /T 63783 >> endobj xref 18 40 0000000016 00000 n We are glad to assist you with customized hydraulic power units and hydraulic cylinders. This hydraulic center manifold block show us a single acting hydraulic power pack application. 1.Check the cleanliness of oil before use. 0000003442 00000 n Quand le moteur DC ne fonctionne pas: Suggestions: 5. If the check valve leak or get some problem, the Cylinder Wont Hold Load or Cylinder Wont Extend smooth. If this is the case, correct the misalignment and inspect the motor for damage. 0000004501 00000 n Hydraulic oil should be filtered by 10-30um filter. 0000010214 00000 n Le systme doit fonctionner avec la quantit dhuile ncessaire. Hb```b`` @Q w#;k5k ) e2O!S_r ac/dc hydraulic power pack unit, double and single acting hydraulic power unit , etc. Now that weve ensured that the directional control is not reversed, its time to check that the drive motor itself is turning in the right direction. Proper valve installation is important to insure that valve will function correctly. /HN7ktbG8^E%G[JOZ&p9*QY=!& B{4H{TdSI2 Tdh3%< 83l5Jo`Sdm16"FqFS~l o!GV{Ng endstream endobj 31 0 obj 662 endobj 32 0 obj << /Length 217 /Filter /FlateDecode >> stream So if the relief valve not set to a proper pressure, the hydraulic power pack cant provide the right pressure even destroy hydraulic gear pump. So when meet problem, contact ur tech support and dont operate by yourself. Accidental engagement of the power unit can cause serious injury. The operator must be familiar with all prohibited work areas such as excessive slopes, dangerous terrain conditions, and confined spaces. Blocked reservoir breather vent. If everything else checks out, uncouple the pump and motor and check to see that the pump shaft is able to turn. 9.Carefully move the power pack, the valve will be broken if the power pack crash to the ground.

Insert valve into valve cavity And Hand Tighten valve into valve cavity. Le rservoir, les boyaux et les raccords doivent tre propre avant linstallation. SEq1-x2qTMsDQ] _! Is your hydraulic pump unable to develop pressure? If the solenoid valve does not work, the Cylinder cant drop down. Supply hoses must have a minimum working pressure rating of 3000 psi/204 bar. 0000004480 00000 n Hydraulic Test is very important in hydraulic power unit trouble shooting. You can have free design help with your new inquiry. q_i.`Z Dh 0000001436 00000 n This is hard to do with the cover plate removed. 2. Air leak in suctionline. Our Engineers use 3D and 2D software for hydraulic manifold blocks and hydraulic power unit system design. HTP=O0+r,--Ol~z#@s=&=9%l8yml"L%i%wp~P ! The solenoid do not work this time, and keep in a check valve state. Please check the filter and clean it or change the oil. Here are Hydraulic Central Manifold block inside oil flow ,it show us how the hydraulic fluid go through hydraulic pumps. 0000008935 00000 n %PDF-1.4 %

The reservoir should be cleaned and inspected for corrosion and other damage yearly, or more frequently as needed. Hydraulic oil go through hydraulic pipes or hydraulic hoses reach cylinder,and hydraulic cylinder will extended drive by the high pressure oil from hydraulic power unit. Target Hydraulics is Your Professional Hydraulic Power Units Manufacturer and Supplier in China! Target hydraulics are experienced by years of hydraulic power pack unit manufacturing, so you will never find anything better than us. 0000020950 00000 n Hydraulic pump not building pressure? 0000020469 00000 n Vrifier la tlcommande.. Vrifier lintrupteur du solnode du moteur DC. 0000005203 00000 n 0000008254 00000 n Le moteur DC ne peut fonctionner en cycle continu. If not, overhaul or replace the pump. In some cases you may find a simple solution is the answer. There will typically be one or more backup pumps in order to minimize the risk of a pump failure affecting production. Check to see that the motor is turning the pump in the right direction and if not - look at your piping. Hydraulic power units comprise several elements, which may include: pumps, motors, oil tank, pressure filters, return filters, oil level switch, temperature switch, pressure switch, oil cooler/heater, thermostat valve, thermometer, electric terminal box and circuits for circulation/pressure/etc. Berendsen Fluid Power Pty Ltd ABN 29 058 390 382. When the oil inlet system cant work or work unstable: Suggestions: Oil tank was on short of oil, please add the oil to the required oil level. Your professional hydraulic unit and components supplier can help you with single acting hydraulic power unit troubleshooting. Hydraulic oil cant be higher than ISO 4404406/14. 3.Do not operate the power unit without first reading and understanding the Operating Instructions. 0000003962 00000 n 1. Heres what to check. The reservoir contains a cover plate, which should be kept in place except when inspecting or refilling. 1. 8.Be sure all hoses connections are tight. What kind of power unit design you offer? 0000002903 00000 n 0000008275 00000 n

Hydraulic power units (HPUs) have pumps for multiple functions. 24@p Vb (?[>!f#Es00J"ET_0g6]`Ps0/@3x @. Oil tank, hydraulic hoses and fitting must be cleaned before installation. The life of any hydraulic system depends on keeping contaminants out of the oil. Suggestion: Viscosit de lhuile t: 32/46ou huile transmission Hiver: 22 ou huile transmission. Oil pump must be working with sufficient oil, oil less forbidden. 0000003699 00000 n 0000009527 00000 n At the mean time check valve still stop hydraulic fluid back to the Gear Pump P port. Sometimes incorrect installation leads to mismatched pipe routings between control valves and motors, which can reverse the direction of flow. 0000021534 00000 n Operator must start in a work area without bystanders, when dump trailer works, or hydraulic lift works. If the solenoid get some dirty problem, and cant always stay in access state, the Cylinder down will unstable. Low oil in the reservoir. 0000017792 00000 n Suggestion: Oil viscosity Summer HM32/46# or transmission oil Winter HM22 or transmission oil. It takes no time to verify the position of manual controls and check the settings of electrically operated solenoid controls, but you will feel a lot better if you do that, instead of replacing a perfectly good pump. Hydraulic Oil should be filtered by 10-30um filter. The Hydraulic Circuit and Wiring Diagram will help you know the function of hydraulic power pack and help you to troubleshooting in your hydraulic systems. 0000007539 00000 n DC motor could not work continuously, please use it as duty circle. 0000004050 00000 n t, instead of replacing a perfectly good pump. To help, weve created a downloadable troubleshooting guide containing more information about each of these issues. 0000005224 00000 n Suction filter was blocked, please clean or replace the suction filter. 4. which could contribute to poor fluid flow. Fermer pour le remonter, For more details please contact Target Hydraulics Support Team. The needle valve (throttle) is used to control the speed of cylinder down, if the needle valve too tight cylinder down speed will be slow, if the needle valve get loose the speed will get fast. 0000008956 00000 n 0000001763 00000 n Quand il ny a pas de dbit dhuile, ou quand le dbit est instable: Suggestions: Vrifier le niveau dhuile., Vrifier la viscosit de lhuile., Si la crpine est obstrue, la nettoyer ou la remplacer., Si la valve du solenode est obstrue, nettoyer la valve et lhuile, Si la valve du solenode est obstrue, nettoyer la valve et lhuile.. Si (Check valve) est obstrue, la nettoyer. Lhuile hydraulique doit tre filtre 30 micron. The power unit is not going down: Suggestion: check on valve solenoid, a manual override turn counter clockwise will rise down immediately. HPUs Applications for a wide range include scissor lifts, electric straddle stackers, tailgate lifts,dump trailers, and so much more. Use Hydraulic fluid to lubricate O-rings, Do Not use any type of grease or motor oil. 0000017699 00000 n ), when the fluid pressure reach the setting pressure, the relief valve will work and the over pressure fluid will come back to the tank to keep the output pressure under a safety level. When the DC motor does not work: Suggestions: Check the solenoid switch / starter relay of the DC motor. For more information troubleshooting hydraulics, contact your Valmet representative. 0000005668 00000 n x It is possible that the entire flow could be passing over the relief valve, preventing the pressure from developing. Changer lhuile aprs 100 heures pour la premire fois et ensuite par intervalle de 1 000 heures. In some cases, misalignment can cause binding of the drive shaft, which can prevent the motor from turning. All O-rings must be lubricated on valve cartridge O.D. {2?21@AQfF[D?E64!4J uaqlku+^b=). Insufficient supply of oil in pump. Failure to oil valves will cause O-rings to spin on valve assembly which could cause to O-ring slice length wise, cut or tear. 0000004011 00000 n 7.Do not operate a damaged, improperly adjusted, or incompletely assembled power unit. Press section hydraulic power unit, showing main elements. Quand le moteur fonctionne mais ne fourni pas dhuile: Suggestion: Nettoyer le filtre ou changer lhuile. central manifold blocks,cartridge hydraulic valves,hydraulic cylinders and other hydraulic components . Our high levels product quality,quick response, 24/7 service will satisfy all of our clients. The hydraulic oil fluid will comes to into hydraulic gear pump through the filter, suction pipe, and then goes into the P port on central manifold ,inside of hydraulic reservoir tanks and delivered to the Outlet port P through check valve and normally closed (NC type) solenoid valve. If your pump is exhibiting any other issues such as noise problems, heat problems or flow problems, you may need to do some more investigation to address the root cause of your pump problem. The reservoir is usually the largest item on the unit and can make up part of the framework. Do not inspect or clean the hydraulic pump or hydraulic tool while the hydraulic power source is engaged. 0000009506 00000 n to insure that the O-rings can be installed into valve cavity without being damaged. If the temperature is too cold, choose the lower grader like 22 and 15. If your pump is having problems developing sufficient power, following this checklist will help you to pinpoint the problem. P EH@ ghmV'sI= Disconnect both hydraulic hoses before attempting to clean or inspect the pump or hydraulic tool. Download it here. 0000001147 00000 n 0000002632 00000 n Notice: Maintenance on the hydraulic system and roll depend to a great extent on the timely attention that the filters receive. (, Dinghai Road 66#, Ningbo, Zhejiang, China. 2. 2.Hydraulic oil cant be higher than ISO 4404406/14. After that the oil change interval should be 1 000 hours. 0000006408 00000 n When the system drops unstable: Suggestions: 3. Things like restrictions and blockages can impede the flow of fluid to your pump. 1.The check valve will stop the oil return to oil tank,so it also called a non-return valves, and keep the cylinder at current position.

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vevor hydraulic pump troubleshooting

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