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Mild steel plate: inch x 21 inches x 18 inches.
Die Cast Aluminumhand truck nose plates are designed using alloys chosen for high strength and corrosion resistance. 4. JavaScript must be supported by your browser and needs to be enabled in order to view this page. Cooper? }
2 inches of steel tubing (round): 7/8 inch in diameter X 16 Gauge. Otherwise, the tube form may become unusable. }
Step 20: Paint or powder coat as desired. Having the right handle for the job makes all of the difference. We were struck by the unique, purpose-driven use of the material and the smart interlocking joinery that makes for a sturdy truck and easy storage. Feel free to call us at 855-396-2076 or fill out the request form below to request an order. And he is Mead Pelletier of Cairo, New York. Scientists Turn Dead Spiders Into Creepy Grippers, Pentagon: Aid for Ukraine Crushes Russian Morale, The Zodiac Killer, the Secret SR-72, and More, Congrats to Mead Pelletier for his crazy creation, This content is created and maintained by a third party, and imported onto this page to help users provide their email addresses. Build your own hand truck today and get what you really need. (1-866-508-4877). And most wheels offering 8 and 10 options. Cut allowing the your guide lines to show. Part orders placed online will not be honored. Were more than order takers; were problem solvers. When all parts are cut and the hand truck is assembled make sure all keyed joints sit properly then disassemble and route all edges with a inch roundover bit, including the wheels. 
Bennett has a build your own hand truck tool so that you can create a custom hand truck. Standard handles provide a 52 overall height, and specialty handles can help you reach up to 60 in height. Cutting the back section out of that smaller board made laying out all of the handtruck's pieces easier. Each handtruck is capable of holding 600 pounds. Solid RubberandBalloon Cushionwheels have a one-piece polyolefin hub. Capacity. JavaScript must be supported by your browser and needs to be enabled in order to view this page. var el = document.getElementById( 'cp-no-js-msg' ); (Note that all the slotted holes need to be drilled first for an entrance cut. 
Step 13: Make sure the weldment remains flat to the table by clamping the legs of WP-904-2 to the table. 5. Mold-On Rubbercome with a die-cast hub. As noted above, pay close attention to the plane of the tube as it is bent. Choose your own frame, handle, toe plate, wheel style, brake kit, folding nose, and accessories. Nose Plates Offering 15 different options to ensure the right size and material. OfferingHorizontal Loop, Vertical Loop, Double Loop, & Single Griphandle options. This Plywood Hand Truck Is the Winner of the Popular Mechanics Home Workshop Challenge No. You can find the complete plans to build his hand truck for yourself below. please call 609-306-7933. Using a tube bender with a x 4 radius bending die, create the bends as shown on the drawing. Our first-ever Home Workshop Challenge asked you to construct something out of a single 4 x 8foot sheet of plywood. Thats what it was designed for. This is a step by step guide to fabricating a heavy duty hand truck that will last a life time. We may earn commission if you buy from a link. After a while, you will get a feel for how much to grind. Step 2: Add the miter cuts to the both ends, as shown on drawing number WP-904. I hope you find them valuable for your personal or business use! Fasten the blocks to the table top using 1 wood screws. Step 7: Lay part number WP-904-2 of the hand truck on a flat (wood) work table, with the legs parallel to the edge of the table. if (getCartItem(3) == 1) {
Submit Your Own Project or Join The Conversations! 3. Layout the back section of the hand truck as well as the bottom platform and cut out all parts. Fax: 715-231-3274 A. STEELEhandtrucks4less.com,5336 S OLDFIELD AVE,Homosassa, FL 34446,48658, United States. during shipping. He designed and crafted a heavy-lifting hand truck, wheels and all, from his sheet of plywood. I used a B-C grade sanded pine plywood of in thickness. Select one component from each section to create a hand truck-specific for your needs. Choose from Stair Climbers, Folding Nose Plates, Frame Extensions, and More! Still, there can only be one winner. 2022 F.E. For most fabricators these steps and images alone should be just fine for this build. The frame also applies heavy-duty side rail extrusions, which greatly increase the overall durability. }); Prices subject to change due to current global market and supply chain volatility. This will help the wheels and underside last longer and prevent the wood from swelling. Once you have selected an item in a step, the available items will be revealed for the next step. All rights reserved. Magliner Powered Stair Climbing Hand Trucks, Aluminum Dock Plates, Boards and Walk Ramps. 1. The Magliner Hand Truck foundation starts with the durable, yet lightweight aluminum frame. Bar Glass Detergent, Washers and Sanitizers, Direct Draw Cleaning Kits Economy Cleaning Kits, Stainless Steel Fittings Hose Plugs and Caps, Liberator Aluminum Convertible Hand Trucks (B&P Man), Cooler Couplings and Compression Fittings, Flange Mount set in Bar PVD Brass w/ Black Plastic Grid, Flange Mount set in Bar Stainless Steel w/ White Plastic Grid, Surface Mount on Bar - PVD Brass w/ Black Plastic Grid, Surface Mount on Bar - Stainless Steel w/ White Plastic Grid. Some people relied on CAD software, some people seemed to have no prior experience operating a saw. document.write(getCartItem(1));
But you can get a one page blue print of the, hole saw tool such as a Joint Jigger or similar brand. Once you have selected an item in a step, the available items will be revealed for the next step. Choose from Die Cast Aluminum, Die Cast Magnesium, Extruded Aluminum, and Powder Coated Steel nose plates. Smooth out any ridges inside the circles and cut out the residual between the big circle and starter hole. Make a selection above to enable this step, sales@cplauman.com(800) 462-4005Monday - Friday 8am - 4:30pm, Designed by New Perspective | 2019 C.P. Bolted cross members also offer increased repair-ability. Bennett has been selling hand trucks, pallet jacks, and material handling equipment for decadeswe are experts. For most fabricators these steps and images alone should be just fine for this build.
Step 3: Create part number WP-904-3 by cutting a length of x 16 GA tubing an inch or two longer than the cut length listed on the drawing (table on pg 2). OfferingHorizontal Loop, Vertical Loop, Double Loop, & Pistol Griphandle options. Choose from Mold-On Rubber, Solid Rubber, Balloon Cushion, Pneumatic Tube Type, and Non-Marking Micro-cellular Foam wheels. Using a hand grinder, form the chamfer on the end of the part. A 1/8 roll spring pin could be used in place of the cotter pin for a semi-permanent attachment. This allows for the wheels to spin freely when attached to the frame. This can be accomplished by adjusting the height of a take-up table or surface tocorrespond to the bottom of the tube. Your email address will not be published. Bennett Co. | All Rights Reserved. This will require a little more time as you'll need to center the lines for the wheels using a compass and straight edge. The Build Your Own Hand Truck section is used to build a complete custom hand truck. And with over 20 different style of handles to choose from, you are sure to find just the right fit. jQuery('#product-holder').html(product); Using a tube bender with a x 4 radius die, make the bends in part number WP-904-2 as shown on the drawing. Step 17: Slide the axle rod, part number WP-904-11, through both WP-904-9s. When cutting out the bottom platform remember to cut out the side ears at 45 degree angle. Or you can use spring rolls (see below). 2. Then, by holding the end of a tube at the correct angle to the grinder, a fish-mouth can be created for a tight fitting joint. Williamstown, NJ 08094 Dont settle for mass-produced material handling equipment that doesnt quite suit your needs. Please note your hand truck will be partially assembled and shipped boxed to protect it
2 steel rimmed rubber tires: 8 inches in diameter x 2 inches wide, with an offset rim. if (getCartItem(3) > 1) { Once you are sure they are positioned correctly, final weld per the drawing. The use of any sanded finished furniture grade plywood will. var product = jQuery(this).closest('.et_pb_column').find('.p-link a').data('product'); Tack weld in place at either end of the handle. JavaScript must be supported by your browser and needs to be enabled in order to view this page. Step 11: Fit part numbers WP-904-5 and WP-904-6s into the frame as indicated on the drawing. Wheels Offering over 10 wheel options to suite any environment. Designing your custom hand truck is easy. Buy 6 B&P hand trucks and get 1 free! Then, final weld as indicated. Featuring bolted cross braces with an internal rib structure that is 10 times more rigid, and has over twice the strength than riveted hand truck braces. if (getCartItem(3) == 0) { Start cutting out the wheels by drilling a 1/2" hole out on the edge of each wheel pointed towards the center. Step 4: Cut WP-904-3 to the final, listed length or dimension after the bends are complete and make the final cuts to the ends of the tube using a hole saw tool such as a Joint Jigger or similar brand. el.innerHTML = "Loading"; Once one upright is finished you can use it as a template for the second. Gear-obsessed editors choose every product we review. Accessories Many different additional equipment can be added to your hand truck to help achieve maximum productivity when you Build Your Own Hand Truck. You may be able to find more information about this and similar content at piano.io, How To Build a Low Sawhorse for Your Workshop, Create a Backyard Oasis With a DIY Stock Tank Pool, 15 Woodworking Projects for Every Skill Level. Make the angled diameter cut at the top end of the tube form and the miter cut at the bottom. Multi-Cart 8-In1 Equipment Transporters - R2 Micro, 4 Position Multi-Mover All Purpose Hand Truck, Heavy Duty Trailer Dolly - Care Free Wheels, Padded Industrial Dolly With 1200-Lb. var brand = jQuery('#page-brand').data('brand'); Step 10: Build the other side of the hand truck frame in like manner. Tack weld each joint. el.innerHTML = "Loading"; But don't route the side edges of back section and bottom forks and keyed joint areas, which will allow for more stable connection to flat sides. It is always easier to assemble a tight joint first and remove what is necessary for a snug fit. Questions for our team of draft beer and bar equipment gurus? Step 14: Begin welding each joint together as indicated on the drawing. Designing your custom B&P Manufacturing hand truck is easy. jQuery('.product-inquiry').click(function(){ Please order individual replacement parts in the Magliner Parts store section. Contact us today, so we can help solve your material handling needs. Stevens hand trucks have a 12 + week lead time. Not to mention that it was easier to transport home. Cut the wheels out from the lower section of the back board, for sturdier handling. Good job, all of you. Step 8: Position part numbers WP-904-3, WP-904-7, and WP-904-8 as indicated on the drawing and shown below. This can be done using a carpenters square. Looking for something specific that you didnt find on our website? Step 16: Position the handle to the frame as indicated on the drawing and perpendicular to the table top. Add to Cart On Bottom of Page - Make Choice - Choose Same Quanity for Each Component, Add to Cart On Bottom of Page - Make Choice -Choose Same Quanity for Each Component, Add to Cart On Bottom of Page - Make Choice - Choose Quanity, Choose Folding Noses A, H, U Nose Plates Only, Hi U Frame Extensions with Foam Sleeve 11, 12, 16, 19, 22 Handles Only, Hi U Frame Extensions 11, 12, 16, 19, 22 Handles Only, Magliner Frame w/Lattice 4 Smaller Packages. Place two wood blocks on either side of each leg of the part. , Magliner Hand Trucks|Magliner Build Your Own 2 Wheeler.
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