According to the designer, it is very powerful and useful in the workshop for shaping, sanding, and grinding some small wood and metals. Shopsmith 1/4" Router Chuck Having to fit a bearing via a press-fit is a .0005" job on a lathewhich is doable but you'll need some practice. The written version of this tutorial is divided into five simple and clear steps. Also I recently burned out the switch with too much load. surfaces and edges to a glass like surface by changing to a fine grit Amperage (amps) 8 Saving the extra $340.00, over the Grizzly, was worth my time and effort and I had fun doing the upgrades.
I just saw the fireball tool video where he runs his belt at 9000 sfm. Personally I think 6 belts are useless. For a better experience, please enable JavaScript in your browser before proceeding. Then, depress the knob release lever and everything snaps back to normal For the extra $23.50 I spent on the upgrades I believe I got a great value. https://en.oho.wiki/index.php?title=Category:Belt_sanders&oldid=22391. the drive roller to accept the I would say metal workers used grinding wheels for hundreds of years before sand paper belts got invented. For a better experience, please enable JavaScript in your browser before proceeding. Great Features Help You Eliminate Hours of Tedious Hand Sanding! To get everything lined up and square though, I had to perform a fair amount of reassembling. It may be used across the belt, Table miter slot can be adjusted parallel to sanding disc. These things eat a lot of power. Some parts I grind are heavy so why would I want to be fighting gravity while trying to do a finesse job of edge treatment? Brand Central Machinery The belt grinder was not cheap to build. It would be great if you posted the plans. surfaces, Sanding small or unusually-shaped parts that may be difficult or With more than 10.6 million unique visitors over the last year, Practical Machinist is the most visited site for metalworking professionals. You might want to read to the end before you begin to build your machine. With a jig and/or scribe lines, pretty easy to use a 2 belt to get there. With a few mods, it can be even better. JavaScript is disabled. This guide offers you access to different belt sander tutorials, each different and unique in their own way, just waiting for you to get your creativity on and get to work. I recently built in Jer Schmidt belt grinder. Learn how your comment data is processed. I also have a 6 X 48 sander with the disc on the side. Over the decades, I have found that my Rockwell 1 x 42 belt sander/grinder is the one I use about 98% of the time because I seldom do large work. Thanks for the comments. You can see a preview of the plans so you can get a Richard- we use the blue Norton Zirconia abrasive belts and they are amazing- nothing like the old aluminum oxide abrasives. I see used 15-20 quite reasonable if you look around. I find that in the discussions on the Internet the line between the avg DIYer and someone who wants to make parts for others (business) is often blurred. The 4" + kalamazoo units are pretty nice, but their price vs burrking reflects that. Belt table and disc table each tilt to 45 deg. At the end of this tutorial, there is an updated version of this belt sander by the author. Table dimensions 6-1/2 in. In fact, thanks to its Kalamazoo 2" units are toys compared to burrking machines. I also have a 14" pedestal grinder I use often. This construction makes use of a large amount of drilling and cutting, so get your drill and saws ready. Anything under 6" wide and not made out of cast iron is for girls. Belt and 9 in. Inch Plans Gen 2 Tilting Belt Grinder | Etsy.
want to smooth stock, sand with the grain. And if you've read any of my other reviews you know I shop hard for the best prices. Do you want to spend time building tools or working on projects? Your email address will not be published. Removable back plate for sanding belt The Shopsmith Belt Sander -- A Big, 6-inch Wide Belt and Loads of Or, use your I made a special miter slot bar from a piece of Rockler t -track, so I can adjust and lock the miter gauge into a fixed position in the slot, which is what you really need when using this gauge at your desired set angle. I think I'll start looking on CL for something in the $1,500-$3k range and be done with it. I am on my third 6 x 48/12 sander/grinder since the first one around 1965. I'll add, I built mine (KMG clone) ~10 years ago in college. Since I had the 1.5HP single phase motor left over from my drill press conversion I decided to install it on the belt sander. Sometimes the old glass grinders can be had for cheap but they are slow and underpowered. I used plans that he sells on Etsy. Homemade Twin 30" Belt Sander/Grinder You Can DIY Easily, 20 DIY Rock Tumbler Projects: How To Make A Rock Tumbler, 14 DIY Laser Cutter Projects: How To Build A Laser Cutter, 20 DIY Table Saw Workbench Projects: Do It Yourself Easily, 24 DIY Router Table Projects: How To Build A Router Table, 12 DIY Sawmill Plans: How To Build A Sawmill Like A Pro, 24 DIY Spot Welder Projects: How To Make A Pro Spot Welder, 20 DIY Log Splitter Projects: Do It Yourself Easily, 23 DIY Micro Camper Plans You Can Build Easily, 25 Brilliant and Easy to Build DIY Computer Desks, 23 DIY Computer Case - How To Build A Computer Case, 15 DIY Target Stand Projects - How To Build A Target Stand For Shooting, 25 DIY Shower Wall Panels Plans You Can DIY Easily, 19 DIY Slide Projects - How To Build A Play Slide, Diy Game & Recreation Room Furniture Projects, 7 Homemade Belt Sander You Can DIY Easily, 7 Quick Tutorials For Building DIY Track Saws. The HF disc I used had way more power to move metal. I have an old 6x48 for the shop, picked it up when i went to look at a bridgeport couple years back and got that instead for $20 and a full box of 99% nickel rods for $50. Few tools will save you more work and time than a stationary belt sander. Next, he makes the base frame with two pieces of 120mm C iron profile. My best advice is look for a heavy older model in good shape, or one to fix up if you have patience/time. Also a SketchUp model of the belt sander, which allows you to view the sander from any angle, disassemble Save my name, email, and website in this browser for the next time I comment. I have being doing all sorts of projects my whole life and Im always saying, Hey, that would make a good blog post! Finally, I decided to take the leap and put myself out there. It is belt driven so even if you don't get a 3 phase with vfd, I'd think you could change belts to a specific speed without much effort. Along with speed, H.P. parallel to it on either side or at any angle for support when surfacing This belt sander was created from an abandoned bicycle hub. Free-Running Belt on Back Side -- Since the back side According to him, his machine works fine, and the bicycle side wheel hub also works well. Hi, I'm Allison! 5/16" or 3/8" thick, 1" to 3" wide. did not receive the email. If you encounter any problems with the download link or email, feel free to contact me at: are smooth as glass and straight as an arrow by merely changing to a They are gummy on the back and you just slap them on the platten. I bought a Balder 1 X 42 bench top sander some years back and I don't know how I ever got along without it. Stand For ShopSmith 10ER - Plans Coming Soon, Retracting Casters Heavy Duty Wood Lathe Plans, Retracting Casters Band Saw - Jointer Plans, Retracting Casters ShopSmith/Belt-Disc Sander Plans, 125 - 8888 91008 Country Hills Blvd N.W Calgary, AB T3G-5W6 Canada. This is almost identical to the one Grizzly, and many other CO's sell, but for twice the price. As with all Shopsmith Special Purpose Tools, your belt sander offers a Your email address will not be published. I have 4 kalamazoo 6x48 belt sanders, 1 with a 12" disc. I have a 4 vertical wet sander that I adapted from a glass grinder.
the equation for even more control. When you need precise, 3-way 90 corners just use your belt sander's HTD? Easy tension adjustment. I 'm decided not to use the stand that came with this. You have these resources at your disposal, whats left is for you to get your tools and get to drilling and cutting! I also have 2 4x36 for tungsten sanders. Build belt grinder yourself belt sander do it yourself REVIEW Repair more 2. You must log in or register to reply here. fine grit belt. across the belt with its surface 90 to the belt surface then Learn more about us. mortise-and-tenons, dovetails, etc.) Yeah I was thinking of selling the motor but I realized it could be of use. Like a Gallant rotobelt machine. Because these are very popular models, belt supply is very broad and pricing very competitive. , Sexual Violence & Sexual Harassment Prevention, *Wood* (Please use the dedicated Powermatic 30-B wood only belt sander). Description $587.00, Power Coupler $21.49, 2-5/16" x 3" Sanding Drum $39.95, Mounting Base $54.49, Belt Sander Dust Cover $39.95, 7 Reviews -- Average Customer Rating - 4.43 out of 5 -- Read all reviews. I think his plans are great except for the method he uses to fabricate square sleeves which is not a good method. The belt/disc combos are not great for metal IMO.
Or get it with the strip sander plans And finally for the finishing, he fits in the wheels. The plans are a 12 megabyte zip file (your computer, Mac or PC, already knows how to open zip files) H timing belt? Jason builds a belt grinder. The perfect belt sander would have a three phase motor/vfd but this will be a huge improvement. For me this was a good purchase since I had a gift certificate for $50.00, and used one of HF's 25% off coupons which brought my purchase down to $113.00 , with tax. For the tools and equipment you would need, you can find all those inside the tutorial. This tool fared pretty well in the reviews on the HF website ,with an overall rating of 3.5 out of 5. A surface grinder is also faster then sandpaper that has to stay cool enough not to have glue failure. In Step 3, he proceeds to build support tables and flat patens. Only if and when it is needed for something out-of-the-ordinary, would I consider building something. There are indeed many belt sanders on the market; however, you would find that people prefer to own a DIY belt sander instead. You are using an out of date browser. When you need true 90 edges, position the worktable along the side They are sanders and not grinders. Personally, I think if you are going to have one grinder, a 2 x 72 belt with a big platen is hard to beat. The part "|+deep=100" of the query was not understood.Results might not be as expected. I recently bought some 10 micron diamond belts and they will really put an edge on something.
I have a mid 60's green Powermatic 6x48 belt and 12" disc combo. Keep an eye on CL or FB for an old delta 6x48 or 6x48/12" disc combo before you decide. during sanding. I do tear them fairly often if I move my part into the platen too quickly by accident. JavaScript is disabled. The 12" disc sander from Harbor Freight kicks ass for the $150 it costs. Table tilt (deg) 45 deg.
Editing videos is just not mine;-), Build belt grinder yourself belt sander do it yourself REVIEW Repair more. Table size: 6-1/2 in. belt. Accessories Included Miter gauge
I've been eyeballing a Kalamazoo combo machine, so this might sway me to individual machines. Nah. A download link will also be emailed to you automatically. Belt sanders are the ideal tool for smoothing the surfaces and edges of My belts last a long time with the wet sanding and I have never had one break at the seam. If you own a small workshop that is space-conscious, then this belt sander would be perfect for you. Also includes a floor stand. I have a delta 6x48 with a 12" disc and use it quite often the same way you do. It may not display this or other websites correctly. On payment, you will be able to download your plans immediately. You must log in or register to reply here. of the belt so its surface is 90 to the belt surface then use Hahaha..only on GJ we can have discussions where $2500 belt "grinders" (excuse me lol) are tossed around as what a home gamer should buy. For stuff that wont work on a belt grinder, a combo unit isnt any better and a different method would likely be more beneficial. use the table as a precision back-up to maintain the angle of the stock It surprises me that Kalamazoo, being a true industrial manufacturer, would make a combo if this Burr King article has any truth behind it. No tension settings required.
Back then there weren't near as many offerings, not that those offerings are much cheaper, thus many people were building their own. x 12-3/4 in. There's quite a bit of info on this link/forum for additional ideas/plans, I will dig them out and put them on the plan section. What You'll Do With Your New Shopsmith Belt Sander. This sander was fashioned out of such simple items that make building it a breeze. Tilts and locks into position to control sanding angles and to act as For the structure I use 5 mm metal and 3 mm stainless steel plate 32 cm height, 6 cm width and 4 Plans are available Read more about the machine and the plans here:http://jerswoodshop.com/2x72-tilting-belt-grinder/Or Building my Belt Grinder/Disk Sander (full video with PLANS). Im a fan of the combos because you can put a very course disk for hogging and a finer grit for finishing. For those of you who have built your own belt or disc sanders, if you had to do it again would you buy or DIY? It is 3 phase factory with the vacuum collector. Your email address will not be published. However, even though the 6204 bearing sometimes gets hot when it is being used for too long, that can be easily moderated. number of great features and accessories to help you make everything you Shipping Weight 112.75 lb. Super handy for most stuff. The Grizzly though has a solid cast iron table at the disc and a metal dust shroud whereas this brand has a one plastic one.The Grizzly stand is better, as this CM stand is rather cheap, thin sheet metal. Overweight Item subject to 89.95 additional Freight Charge. Depends on how poor and ambitious you are. Get out the wallet if you cant spend a few days building one. Automatic Belt Tensioning and Tracking -- Just twist the Best belt for variable speed lathe conversion? That article from Burr-King literally hits the proverbial nail on the head for me. per inch of belt width is a number the professional units address, check 3M for suggestion. I have also noticed this. The tutorial is a little bit lengthy, but it is clear and follows a detailed step by step process, so you may want to follow carefully or take notes as you watch. Quick to change belts, flats, different radii. Secondly certain designs of these are very versatile. The finished product looks as good as a new one and works just as well. It may not display this or other websites correctly. Name 6 in. Thanks for all the input; relieved that I'm not the only one who likes this form factor for general metalwork. When you Standard, commonly available, 12 disc and 6 X 48 belt. Grizzly also has a Graphite face installed on their platen. Belt width 6 in. JavaScript is disabled. Anyway, I believe that variable speed is mandatory if you ever want to do gentler work like running fine grit belts. external contours of workpieces. Depending on just how "heavy duty" you want it, the HF belt/disc sander is not bad. Sanding belt surface is flush with top surface of tool. Shopsmith Tenon-Master jig may be used with the table for added control. The tutorial is divided into 12 clear steps, starting with the materials and parts lists. 6" x 9" Support Table -- Other tools and materials used can be found inside his tutorial. Back plate on the belt sander lets you apply pressure for fast shaping. If your not inclined to spending some time in tuning and upgrading your tools, then the Grizzly or some other model would be a better choice for you. For $8.50 I purchased a two foot piece of graphite cloth from SuperGrit and glued it to this one. I wouldn't have bought something like that for a home shop unless i could write it off. That's a project on my list of things to build. The only improvement I made was to add some anti friction pads on top of the platten. The miter gauge on this tool is plastic, flimsy and pretty much worthless, so I took a better one, off one of my bandsaws that I never use,and adapted it to fit and function better. You'll use it to make easy work of home Overweight Item subject to $89.95 additional Freight Charge.
As you can see in the photos I've posted, I also made a new stop arm from a piece of angle iron and moved it from the other side of the machine.I drilled and taped a new mounting whole. 2022 Meredith Corporation. In this part I show how I made the disc sander portion of this tool. collection port helps you capture the fine dust created by your belt It was well worth it for me to modify my machine as I use it a lot and particularly like having a table that is square to the platen. I have a common old Craftsman belt/disc sander which--although I do both woodworking and metalworking--I use almost exclusively for metalworking. If I cant get it to a 2x72 or its that wide, Ill be using another method. I bought a new 20" Tannewitz for work. This is Part 1 of my disc/belt sander build. My belt sander is a very solid cast iron piece made by Crafstman in the 60's. Special high-crown drum Order on the Web or by Phone, if you prefer -- Brackets and all kinds of stuff. Mark7/ MarkV or Stand Mount -- Can't beat them for metal work! These are made for this purpose and cut down on the heat generated by the friction of the belt which seems to prolong the life of the glue joint tremendously. Detailed drawings of every part of the sander, Detailed building instructions for the sander, with. The castings are a little rough as one would expect from a Harbor freight tool, but it works well. The designer made this belt sander from scrap material. Grinding welds, prepping parts, cleaning up bandsaw cuts to make a square face with brushed finish.
I have an old 6x48 Powermatic that cost 300 bucks, came out of a metal working factory, even has its own vacuum, second best machine I have.
Some email programs may treat this email as spam, so please check your spam folder if you tensioning knob until it clicks to release the tension for belt changes.
I have it on a rolling steel office cabinet with storage for belts and discs. table slot to bring your Mark7/ MarkV miter gauge into Some of the items he used include a hydromassage pump, spare parts of a 125mm rotating wheel, and a few others. 2021 Copyright Practicalmachinist.com. This is a written tutorial as well as a video tutorial, so you can choose to use either one as you make plans to build your belt sander. megabytes="14" I must say I don't use the disc sander much but I use the belt part quite a bit. automatically. This homemade twin belt sander was made using an electric motor, some aluminium castings that the designer made at home, bar stock, contact wheels, and springs. But with the 2 hp motor and totally enclosed good quality variable frequency drive and the amazing utility of this design I have no regrets. The designer gives a full tutorial of his design here. Anyone can start a successful blog, so why cant I (or you, too!)? Sometimes, belt sanders are also called belt grinders, so you do not have to be confused.
Included in this tutorial is a video for how he came about his motor engine. He also made use of tools like a tube, a flat bar, and hp motor. Check out FIREBALL TOOLS on You tube. There is completely unobstructed access to the belt surface for sanding large objects like drawers. Horsepower (hp) 1 Loaded With Work-Saving, Results-Enhancing Benefits and Accessories. From intricate contour sanding and shaping to fast stock removal, this combination belt and disc sander does it all! Nice improvement. Disc Combination Sander Be the first to review Belt Disc Sander Plans Coming Soon. impossible to hold for sanding with hand-held power sanders. Ever since building my last belt/disc sander combo, I've wondered how I managed to make anything without it. Interesting. You can checkout with your credit card or PayPal account. shop sanding jobs such as: When you want to remove stock quickly, sand across the grain. When you need precise, 2-way 90 corners, position the worktable bullnerd yes, I too would rather be doing stuff vs. making stuff to make stuff. x 12-3/4 in. You just have to know which camp you're in when reading some of the recommendations. By the time belts got invented shapers could flatten metal faster then sanding. The current one is Japanese, bought new around 1990 for about $500, which was cheaper than the big Rockwell machines at the time. Thankfully, a DIY belt sander comes way cheaper, and again, wouldnt you enjoy the thrill of making such a cool tool from scratch? both narrow and wide boards. https://www.harborfreight.com/12-inch-direct-drive-bench-top-disc-sander-43468.html, https://www.2x72beltgrinder.com/BELT-GRINDER--2-X-72-PH-454.html, https://www.burrking.com/news/articy-combination-sanders-dont-spark-our-interest. For more related content, subscribe to our newsletter! It comes with a good number of pictures, so you know what you are going to be dealing with and how to go about making your own. This DIY twin belt sander was made from an old, underpowered 6 sander, which the designer converted into this new work of art. However 2 by 72 belt grinders offer several advantages I think. Warranty 90 Day, If rough edges or burn marks mar your scrollsaw work, particularly thick stock, here's a possible read more. I'm trying to figure out what I could use my single phase motors on from the drill press and milling machineit would be easier to justify the vfd change for me. All the video tutorials are easy to understand and flow with, while the written tutorials are equally simple and written with DIY folks like you in mind. If you really think you have to have a 6 inch belt width, fine and dandy go for it. or edging stock. Practical Machinist is the easiest way to learn new techniques, get answers quickly and discuss common challenges with your peers. Took all the glass rollers off and added a table and larger platen. for for an extra $4. Two dust ports powering it with your Shopsmith - or with its own, individual, motorized You are using an out of date browser. Cast iron is your friend. Required fields are marked *. I had this old, home made belt sander for sanding bigger sheets of wood.I never really used it, because there are better hand Building a 1"x42" belt sander out of wood, using wheels and bearings from inline roller skates. I say that owning both. To be clear- I got the $12K one for work because i can't buy anything used for work, and we needed a good 20" disc sander that wasn't offshore junk. Belt sanders are usually made of five major parts: The frame, The wheels, The power source, The tracking mechanisms, and The tensioning mechanisms. My belt sander is powered by 2hp motor but I found out that single pulley is not enough and I need two belts. I also tied the dust collection in with this so when changing belts I only have to remove one bolt to remove that whole addition.
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