I only worked on it on the weekends but it took about 7 long weekends to finish. 7. Did you just use a big hole saw to cut out all those discs? No longer will sandpaper load up when sanding paint, varnish or glue and it will also sand resinous woods like maple, cherry or pine without burning. Enjoy that monster! I was undertaking building a homemade thickness sander some time back. I sure would appreciate that very much.
Matt, amazing enginuity. This is a truly useful wood working tool for both the professional and the hobbyist, for flat sanding and edge sanding, also useful for glass, granite, aluminum, steel, and plastic. And a few hors? The table moves on 4 linear bearing rails (like youd find in a CNC machine) to allow for very smooth adjustments up and down. Matt are you interested in selling these. What rpm do you run the drum at or is it variable speed also?
The cookie is used to store the user consent for the cookies in the category "Analytics". 20 DIY Rock Tumbler Projects: How To Make A Rock Tumbler, 14 DIY Laser Cutter Projects: How To Build A Laser Cutter, 20 DIY Table Saw Workbench Projects: Do It Yourself Easily, 24 DIY Router Table Projects: How To Build A Router Table, 12 DIY Sawmill Plans: How To Build A Sawmill Like A Pro, 24 DIY Spot Welder Projects: How To Make A Pro Spot Welder, 20 DIY Log Splitter Projects: Do It Yourself Easily, 15 DIY Table Saw Projects: How To Make A Homemade Table Saw, 23 DIY Micro Camper Plans You Can Build Easily, 25 Brilliant and Easy to Build DIY Computer Desks, 23 DIY Computer Case - How To Build A Computer Case, 15 DIY Target Stand Projects - How To Build A Target Stand For Shooting, 25 DIY Shower Wall Panels Plans You Can DIY Easily, 19 DIY Slide Projects - How To Build A Play Slide, Diy Game & Recreation Room Furniture Projects, 7 Homemade Drum Sander You Can DIY Easily, 10 Easy DIY Tutorials for a Drafting Table, 7 DIY TUTORIALS FOR BUILDING METAL LATHES. Added on October 19, 2010. With the use of fences and hold downs, the drum works much like a jointer. Her sander sits on top of a stand that contains the dust extractor. Are you able to shoot a video of it in action? These tutorials are specially handpicked to demonstrate how to build a Drum Sander by yourself, right there in your workshop. I am learning to weld and have been planning on a drum sander build for about a year. I built this drum sander for three reasons: 1) Sick of using a hand sanders to smooth my end-grain cutting boards. Im a bit late coming across your fantastic build. The air gap prevents the drum from creating heat, which in turn helps paper to last longer. I went with 1/8 x 3/4 by length as required steel bar sandwiched between two sheets of 3/4 MDF for most of the material. In this overview, the builder gives you the dimensions and all the information you need to build your sander. 1. They are conveyor rollers (ironically) and are held in place by a piece of 1/2 tube welded to a tab. Just shut down my shop over town and had a 36 in. 8. The cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional". If you would send me the drawings and plans of your machine I would like that. Id be very interested in a set of plans. It sort of tops off the whole design with a ridiculous overkill clamshell opening system, and a shipping container latch designed for aerospace. I am in the middle of a 24 wood frame drum sander build. I would gladly pay for a set of plans if your willing to sell. NOTE: if youre thinking of building your own drum sander, dont skimp on this part.
Kudos on overcoming the power, speed and dust collection issues riddled by the mainstream manufacturers! Thanks in advance. This was probably horribly unsafe, but it worked just fine for me. Its a pretty lengthy tutorial, so ensure you have enough time before you begin. Hey mat do you have drawings that I can buy Your email address will not be published. Matt, not sure if my email gets posted to you but its jimcain4545@yahoo.com, can i buy a set of plans from you? 1/2" While one could get away with only one of them, they were relatively cheap and this allows me to see if the table is raising linearly or whether some micro adjustments are needed to bring it into the same plane as the drum. Congratulations I know you will enjoy it. I like the setup and would also like to see a video in action. The best and most versatile thickness/drum sander. I hereby infringe upon Marks creative moniker, and dub thee The Metal Whisperer (and perhaps also the Earl of Granite). After this is done, get some glue and stick sandpaper unto the drum. The project got put on the backburner and I ended up using a friends sander (what a concept). General questionif you were to use a hole saw on the discs, say, three holes per disc, and then glue them up, would it affect the performance of the drum? Oh man! A beautiful piece of work. Either way, its not an easy undertaking for the non-metal-inclined (though I wouldnt consider myself much of a metal worker). Where can I get the Sketchup plans? Matt and others I just got into welding and a woodworker at heart. Thickness sander plans - printer optimized, DIY Thickness Sander - Sanding Tips, Jigs and Techniques | WoodArchivist.com #woodworkingtips, shop built drum sander plans | Drum Sander-Thickness Sander, Vertical / Horizontal router table build - Woodworking Talk - Woodworkers Forum. Viewer Project Why spend a lot of money to ship theFlatmasterwhen you can buy the kit and put that money into building a very nice box and top? No experience, but Im now studying it. You did a great job, enjoy! If you would please e-mail me with any plans/sketches you have. Anyway, being able to build a full sized raised panel cabinet door or face frame and feed it through is amazing. Very clever use of the conveyor for mobility by the way. The granite then sits on a grid of 1.25x1.25x.1875 steel square tubing that was welded and ground (relatively) flat. 6. It works great and saves me a lot of hand sanding. The belt has tracking adjustments welded to the non-drive side which are simply bolts that tension each side of the shaft. Nice Job! For this build, you would need a table saw; the table saw sled, disc sander, wooden bench vice, angle grinder stand, and a drill guide.This drum sander is not too large, this means that it would be great for a small office or workshop space. The capacity makes up for the slower speed of sanding something down to size. I still need to design it, etc. With no static on the drum, dust won't stick to the paper. This unit can easily be constructed by the hobbyist or the professional woodworker. Yes, lifting off of the drum. This way, building your drum sander will not become a chore, and you can finish it in record time. My email is jnhaller@sbcglobal.net. Inside this tutorial, you would find a link to the pdf that contains the plans dimensions in the description box. Because of these sanders using hook and loop and the high RPM of the drum, centrifugal force pushes the paper off of the drum and allows the hook and loop to tighten up, creating an air gap under the paper. This sander was built to sand corners or edges to fit square to the sides of another piece of wood. http://woodgears.ca/bandsaw/homemade.html, http://www.youtube.com/watch?v..re=related. Feel free to email me at riii@shoemakerac.com. 4 inch sandpaper for my drum sander wheres the best place to get it. It can move the wood anywhere from 0-20fpm. I am also interested in any information that is still available? Would like to know if you received this late in the post? I felt bad having it sitting around gathering dust while I only needed my Drum Sander. Ultimately I probably should have just worked at the gas station and spent the money on a commercial unit, but the same could probably be said for a lot of the stuff we build ourselves :). My email is brooks.ballard at gmx.com. I was having that same problem with my face frames also for a long time. And they say manufacturing is dead in the USA. Oh, and for those wondering, my materials cost was just over $1000. It begins with making and gluing together 26 4 disks for the drum. bangood.com circuit boards for tach and conveyor speed controller. I have alot of parts if anyone is interested, I can make you a deal. Forget the video, I want the sketch-up plans, with the improvments mentioned! Hello Matt,
This is the coolest homemade shop tool that I have ever seen. Save my name, email, and website in this browser for the next time I comment. I love your design and would greatly appreciate your plans if they are available. Thanks ricpog@aol.com. These cookies track visitors across websites and collect information to provide customized ads. Then I make sure that when I screw them together with the pocket hole screws that they are clamped very tightly so there is no shifting of the joint. Your machine looks way better than mine though :) wish I had seen this before starting on mine. It weighs, by itself, probably 25 lbs. I have the possibility of sketschup and possibly clarification video would be very nice. Great project. Tremendous job on such an incredible undertaking. It is rancilmaz@gmail.com. This cookie is set by GDPR Cookie Consent plugin. This video tutorial teaches you how to make a drum sander using a 400W bench grinder for power. How large in diameter are the rails for the linear bearings and where did you get them? Id like to see video, we all love video! Is there a link to the latest plans and video? I get about 10 of travel, which allows me to throw larger things on the table (such as a completed drawer box, for example) and sand the edges all flush for edge banding or whatever. Hi Matt, I too see that it was a long time ago, but is there any chance that you could send me a copy toi of your plan? Shipping to West Coast shouldnt be to bad. I fear Im stretching a friendship too far by frequently using a neighbors drum sander to thickness the guitar body parts. i dont even think i have room in my tiny shop for that thingbut i would sure try to make room. It is a single drum sander design and can work well on a bench drill or lathe. Your machine is making me seriously reconsider a LOT of my design ideas I just wish my metalworking skills were up to par with yours. WOW! lead screws and nuts (for vertical movement of conveyor table Hi, I'm Allison! My hats off to you. I would very much appreciate a copy of your drawing.. thanks you , happy to payI am 76 and still love wood working!!!! Wow am I impressed. Wally. This is our most popular size of drum kit. In the end, I think a chained system with lead screws would have been better, even with a hand crank instead of a motorized lift mechanism, but if I ever built a second version, Id design those in from the start. Yea, Ill have t get that beast finished. At any rate, it contains the power supplies, ammeter for determining the load on the motor, potentiometers for controlling the speed of the tables up/down movement as well as the conveyor belt speed, some speed controller boards I soldered up, some switches, and some extraneous touches like power supplies to drive LEDs inside the switches (so I can tell if the motors are on or not). Overall, you would find this a useful video tutorial which would be of great benefit when you want to build yours. The drum is a 1.25 precision shaft. Ive started making guitars for family and friends. The 4" diameter drum allows for a feed rate of 20' per minute. Please send me a copy of your drawings, plans, etc. Instead it drops down into the box, allowing for easier dust collection. Maybe.. motor that I couldnt use at home. sanding drum paper wrap Ive built 2 of these (nowhere near your caliber though) and there are too many bugs to work out that I get frustrated. lumber1@mymts.net.
hi there just found your great machine on u tube and Im interested if u do have plans ? Thank you for making this possible. Great Job. I know copies of paperwork and mail is expensive. That is crazy! The MDF discs (over 50 of them) were cut with a router (ugh) and epoxied onto the shaft. Makes my delta drum sander look like a kids toy. So the secret is to mill everything to the same thickness then be sure to clamp tightly before securing joint. Klingspor brand stearate coated paper will sand pine, paint and even nails without damaging the sandpaper, a savings to the user. Looks like a fun ride! Im in central PA. VELCRO brand hook and loop is used for changing paper - simply unroll one grit and roll on another. The basic design is an 8 single drum suspended over a granite counter top. pillow blocks for sanding drum This is fantastic. 
http://www.youtube.com/watch?v..re=related The drum was made with a drill rod, MDF cylinders, and some PVC plumbing. Do you have plans or material list available for this drum sander? It is easily removed to gain access to the drum bearing mounting plates or the drum itself. Our V-drum and Flatmaster Drum sanders sand from the bottom up instead of the top down therefore eliminating sanding through the sawdust that has already been removed. 4. I have found the same issue using my Drum Sanderthat I use my Planer very little. It takes a LOT of power to thickness sand, so more is better. Analytical cookies are used to understand how visitors interact with the website. I have a wide belt sander, so I sand all my stiles and rails to the same thickness. Thanks for the share and againgreat job! Hi Matt But if the shop-made wooden drum sanders have you thinking you could do better, I would agree. Just came across your sander. When autocomplete results are available use up and down arrows to review and enter to select. ?please and a list of parts thank you for your time john streetermy e mail is jtstreeter43@gmail.com. I have all the MDF discs cut out I just have to drill holes in some of them to lighten it before I glue it together. If you want to cut more use a coarser grit, but to cut less, use a finer grit, etc. Typically, drum sanders are just a little complex to build, but with the tutorials above, building it should not be too challenging. You would need some Velcro, bolts, pulleys, and other materials within the video. Necessary cookies are absolutely essential for the website to function properly. belt thickness sander, 440 volt, 3ph. Great Job! This cookie is set by GDPR Cookie Consent plugin. Good luck! The dust collection works perfectly when hooked up to a large enough cyclone and the time savings is incredible. Setting up a smaller shop at home and would like a machine like you built. I am glad you decided to make it, sure you could have bought one but we would not be reading your proud write up at this time. This way you never have to run a whole face frame through a wide sander. I got these for $3 each at a local metal recycler. This basic kit includes a 24" x 4" diameter drum, suitable for any cabinet maker or furniture builder, 2 bearings, 2 - 3"x5/8" pulleys, 2 - 3"x10yd rolls of sandpaper, 1 in 100g and 1 in 180g and a dvd plan on how to build the unit. Very innovative. It is a bit tasking, but worth it. Thanks very much. Having a long machining background myself I am very impressed with the construction of your sander. I would also greatly appreciate a set of plans.
The quick speed is nice because it allows me to just lightly scuff sand multiple boards in rapid succession. great job Matttruly great job!
This sander was designed to help with making segmented turnings on a lathe. Let me pay for it as Im sure youve had many request for same. Jeremiahsa@gmail.com. (I am in WA staste). 3) I dont really have a planer to speak of. I saw you said you wouldnt mind sending out the plans. Does the conveyer feed work well? Great idea. Like so many others here I would absolutely love a copy of your plans if you would be willing to send them to me. This builder spent about $500 building this sander, where it would cost about five times that if he were to get a new one. Just curious. There is another gentleman on youtube that made one based upon Grizzlys design 24(lead screw moves conveyor feed table up and down). choosing a selection results in a full page refresh. Matt, you should really be proud of your sender. Contact us for International shipping rates & services. The Wood Whisperer, The Wood Whisperer Guild, TWW, and TWW Guild are trademarks of The Wood Whisperer Inc. All rights reserved. The drum was then trued by simply raising the moving conveyor belt under the drum before applying the hook side of the Velcro material. Im very impressed. That is cool. Any product claim, statistic, quote or other representation about a product or service should be verified with the manufacturer, provider or party in question. I too am very interested in the Sketchup and general plans for this build! It looks fantastic, One suggestion though. The pressure rollers are indispensable. junior363@gmail.com. Can you let me know one way or another. In fact about the only time I use the planer is when the wood is too thick to run through the Drum Sander. I am willing to share the sketchup-plans with anyone interested as well but they incorporate the design as-is, not how it should be. Also, you really need to just design around what you have on hand, since we usually dont have the luxury of specing everything, right? Have you considered what it might cost if it didnt happen this way? The wheels are locking casters and definitely undersized now that Ive added all the steel and granite. Please reply via e-mail if this is not possible or if you wish to be paid in advance, as I know I would in your situation.
It also helps because you can sand large pieces at the same time, which helps to save time and energy. wow man. Within the tutorial, you would find more instructions and tips on how to build yourself an excellent drum sander. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. The 24" and 30" drums require a minimum of 1/2 HP motor with either 48 or 56 frame that runs 1725-1750 RPM, although any motor that runs 1725-1750 RPM will work. That includes this project. Hi Matt: Let me know I will make you a sweet deal I am thinking of adding a few more on the infeed and outfeed sides. Hi, with all that metal, why not use a steel tube for the drum? A scoop on the back comes within a few mils of the drum itself to ensure that all air is pulled from the front side of the drum. My email is wthwaites@gmail.com I picked it up at the tractor supply house for just under $200.
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